{"id":5080,"date":"2022-06-22T17:30:39","date_gmt":"2022-06-22T10:30:39","guid":{"rendered":"https:\/\/vuletech.com\/?p=5080"},"modified":"2022-06-22T17:30:39","modified_gmt":"2022-06-22T10:30:39","slug":"the-real-cost-of-downtime","status":"publish","type":"post","link":"http:\/\/vuletech.com\/en\/the-real-cost-of-downtime\/","title":{"rendered":"The REAL COST OF DOWNTIME"},"content":{"rendered":"<div class=\"row align-center-item\">\n<div class=\"namesinglepage\">Do you know how much downtime your business spends (machine idle, machine unused)? For many manufacturers, it is the biggest source of lost production time. And according to Business Industry Network, more than 80% of business owners cannot accurately calculate their true downtime costs.<\/div>\n<\/div>\n<div class=\"orginal-content\">\n<p><img decoding=\"async\" class=\"single-post-image aligncenter\" src=\"https:\/\/www.theupapp.com\/wp-content\/uploads\/2020\/02\/Cost-Downtime-720x380.jpg\" \/><\/p>\n<p>Not all downtime is the same. If you plan on routine maintenance or machine repair, your business can plan for lost income and make up for it accordingly. This planned downtime is also often significantly shorter than the unplanned downtime. When unplanned downtime occurs, the business doesn&#8217;t create any value, but the costs of general operations continue to rise. This ultimately affects the company&#8217;s bottom line significantly.<\/p>\n<p><strong>Some information about downtime:<\/strong><\/p>\n<ol>\n<li>According to a 2016 study, the average cost of downtime for all businesses is $260,000 per hour. That&#8217;s a 60% increase from 2014.<\/li>\n<li>Downtime costs vary by industry. For example, in the auto industry, downtime can be as high as $50,000\u00a0\u00a0per minute. This is equivalent to 3 million dollars per hour.<\/li>\n<li>A common estimate is that factories lose between 5% and 20% of their productivity due to downtime.<\/li>\n<li>Human error causes about 23% of unplanned downtime in production.<\/li>\n<li>Faulty equipment is another common cause of downtime. A 2017 survey found that 70% of companies lack adequate awareness of when equipment is due for maintenance or upgrades.<\/li>\n<\/ol>\n<p>See also: 8 types of waste in production<\/p>\n<h3>How to calculate your downtime costs:<\/h3>\n<p>To calculate downtime losses, there are several aspects of your business that you need to know first. Including:<\/p>\n<ul>\n<li>The number of operating hours of the machine in question<\/li>\n<li>Hours of downtime<\/li>\n<li>Average total units produced per week<\/li>\n<li>Gross profit per unit<\/li>\n<\/ul>\n<p>Once you know the above information, you can complete the equation below to find your total losses.<\/p>\n<p style=\"text-align: center;\">Planned uptime &#8211; Time actual activity = Hours of downtime<\/p>\n<p style=\"text-align: center;\">Total units produced \/ Planned uptime = Average production rate per hour No<\/p>\n<p style=\"text-align: center;\">downtime X Average production rate = # units not produced<\/p>\n<p style=\"text-align: center;\"># units not produced\u00a0X\u00a0Total profit per unit = Gross loss<\/p>\n<p>So let&#8217;s say that one of your machines is down for three days. We would imagine that this machine only works 8 hours\/day, so that&#8217;s 24 hours of downtime out of 40 hours a week. On average, a week, assuming that the machine breaks down, usually produces 10,000 units. Thus, 10,000 units divided by 40 planned operating hours = 250 units produced\/hour.<\/p>\n<p>Now that we know our hourly production rate, we can multiply it by the number of hours that machine has been idle. 250 X 24 = 6,000 units not produced.<\/p>\n<p>In the end, we can multiply those 6,000 units by the total profit per unit. For this example, we&#8217;ll set that number to $6. That puts your total lost gross profit due to downtime at $36,000.<\/p>\n<p style=\"text-align: center;\">40 hours &#8211; 16 hours = 24 hours of downtime<\/p>\n<p style=\"text-align: center;\">10,000 units \/ 40 hours = 250 units per hour<\/p>\n<p style=\"text-align: center;\">24 hours X 250 units = 6,000 units not produced<\/p>\n<p style=\"text-align: center;\">6,000 units X $6 = $36,000 total lost profit<\/p>\n<p><strong>Keep in mind:<\/strong> this is only your lost profit. To fix the problem, you will most likely need to pay for a professional to come and fix the problem, which will cost more. However, the real loss is due to wasted time.<\/p>\n<p>See also:<a href=\"https:\/\/vuletech.com\/thoi-gian-chet-trong-san-xuat-cach-lam-giam-downtime\/\"> Downtime in production Downtime<\/a><\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Do you know how much downtime your business spends (machine idle, machine unused)? For many manufacturers, it is the biggest source of lost production time. And according to Business Industry Network, more than 80% of business owners cannot accurately calculate their true downtime costs. Not all downtime is the same. If you plan on routine<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[384],"tags":[],"class_list":["post-5080","post","type-post","status-publish","format-standard","hentry","category-news"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>The REAL COST OF DOWNTIME - V\u0169 L\u00ea Tech<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"The REAL COST OF DOWNTIME - V\u0169 L\u00ea Tech\" \/>\n<meta property=\"og:description\" content=\"Do you know how much downtime your business spends (machine idle, machine unused)? For many manufacturers, it is the biggest source of lost production time. And according to Business Industry Network, more than 80% of business owners cannot accurately calculate their true downtime costs. Not all downtime is the same. If you plan on routine\" \/>\n<meta property=\"og:url\" content=\"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/\" \/>\n<meta property=\"og:site_name\" content=\"V\u0169 L\u00ea Tech\" \/>\n<meta property=\"article:published_time\" content=\"2022-06-22T10:30:39+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.theupapp.com\/wp-content\/uploads\/2020\/02\/Cost-Downtime-720x380.jpg\" \/>\n<meta name=\"author\" content=\"admin\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"admin\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/\",\"url\":\"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/\",\"name\":\"The REAL COST OF DOWNTIME - V\u0169 L\u00ea Tech\",\"isPartOf\":{\"@id\":\"http:\/\/vuletech.com\/#website\"},\"primaryImageOfPage\":{\"@id\":\"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/#primaryimage\"},\"image\":{\"@id\":\"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.theupapp.com\/wp-content\/uploads\/2020\/02\/Cost-Downtime-720x380.jpg\",\"datePublished\":\"2022-06-22T10:30:39+00:00\",\"author\":{\"@id\":\"http:\/\/vuletech.com\/#\/schema\/person\/37cdbbb9c3a5b7d50bf0c370fb4cb271\"},\"breadcrumb\":{\"@id\":\"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/#primaryimage\",\"url\":\"https:\/\/www.theupapp.com\/wp-content\/uploads\/2020\/02\/Cost-Downtime-720x380.jpg\",\"contentUrl\":\"https:\/\/www.theupapp.com\/wp-content\/uploads\/2020\/02\/Cost-Downtime-720x380.jpg\"},{\"@type\":\"BreadcrumbList\",\"@id\":\"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"http:\/\/vuletech.com\/en\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"News\",\"item\":\"https:\/\/vuletech.com\/en\/category\/news\/\"},{\"@type\":\"ListItem\",\"position\":3,\"name\":\"The REAL COST OF DOWNTIME\"}]},{\"@type\":\"WebSite\",\"@id\":\"http:\/\/vuletech.com\/#website\",\"url\":\"http:\/\/vuletech.com\/\",\"name\":\"V\u0169 L\u00ea Tech\",\"description\":\"Our Solution - Your Value\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"http:\/\/vuletech.com\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"},{\"@type\":\"Person\",\"@id\":\"http:\/\/vuletech.com\/#\/schema\/person\/37cdbbb9c3a5b7d50bf0c370fb4cb271\",\"name\":\"admin\",\"image\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"http:\/\/vuletech.com\/#\/schema\/person\/image\/\",\"url\":\"https:\/\/secure.gravatar.com\/avatar\/7fe62bf657cb8536895e27e3e06850cce6bc6cfc990b8ce89ed3e7cb7e288ba0?s=96&d=mm&r=g\",\"contentUrl\":\"https:\/\/secure.gravatar.com\/avatar\/7fe62bf657cb8536895e27e3e06850cce6bc6cfc990b8ce89ed3e7cb7e288ba0?s=96&d=mm&r=g\",\"caption\":\"admin\"},\"url\":\"http:\/\/vuletech.com\/en\/author\/admin\/\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"The REAL COST OF DOWNTIME - V\u0169 L\u00ea Tech","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/","og_locale":"en_US","og_type":"article","og_title":"The REAL COST OF DOWNTIME - V\u0169 L\u00ea Tech","og_description":"Do you know how much downtime your business spends (machine idle, machine unused)? For many manufacturers, it is the biggest source of lost production time. And according to Business Industry Network, more than 80% of business owners cannot accurately calculate their true downtime costs. Not all downtime is the same. If you plan on routine","og_url":"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/","og_site_name":"V\u0169 L\u00ea Tech","article_published_time":"2022-06-22T10:30:39+00:00","og_image":[{"url":"https:\/\/www.theupapp.com\/wp-content\/uploads\/2020\/02\/Cost-Downtime-720x380.jpg","type":"","width":"","height":""}],"author":"admin","twitter_card":"summary_large_image","twitter_misc":{"Written by":"admin","Est. reading time":"3 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"WebPage","@id":"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/","url":"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/","name":"The REAL COST OF DOWNTIME - V\u0169 L\u00ea Tech","isPartOf":{"@id":"http:\/\/vuletech.com\/#website"},"primaryImageOfPage":{"@id":"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/#primaryimage"},"image":{"@id":"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/#primaryimage"},"thumbnailUrl":"https:\/\/www.theupapp.com\/wp-content\/uploads\/2020\/02\/Cost-Downtime-720x380.jpg","datePublished":"2022-06-22T10:30:39+00:00","author":{"@id":"http:\/\/vuletech.com\/#\/schema\/person\/37cdbbb9c3a5b7d50bf0c370fb4cb271"},"breadcrumb":{"@id":"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/#primaryimage","url":"https:\/\/www.theupapp.com\/wp-content\/uploads\/2020\/02\/Cost-Downtime-720x380.jpg","contentUrl":"https:\/\/www.theupapp.com\/wp-content\/uploads\/2020\/02\/Cost-Downtime-720x380.jpg"},{"@type":"BreadcrumbList","@id":"http:\/\/vuletech.com\/chi-phi-thuc-su-cua-downtime\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"http:\/\/vuletech.com\/en\/"},{"@type":"ListItem","position":2,"name":"News","item":"https:\/\/vuletech.com\/en\/category\/news\/"},{"@type":"ListItem","position":3,"name":"The REAL COST OF DOWNTIME"}]},{"@type":"WebSite","@id":"http:\/\/vuletech.com\/#website","url":"http:\/\/vuletech.com\/","name":"V\u0169 L\u00ea Tech","description":"Our Solution - Your Value","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"http:\/\/vuletech.com\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Person","@id":"http:\/\/vuletech.com\/#\/schema\/person\/37cdbbb9c3a5b7d50bf0c370fb4cb271","name":"admin","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"http:\/\/vuletech.com\/#\/schema\/person\/image\/","url":"https:\/\/secure.gravatar.com\/avatar\/7fe62bf657cb8536895e27e3e06850cce6bc6cfc990b8ce89ed3e7cb7e288ba0?s=96&d=mm&r=g","contentUrl":"https:\/\/secure.gravatar.com\/avatar\/7fe62bf657cb8536895e27e3e06850cce6bc6cfc990b8ce89ed3e7cb7e288ba0?s=96&d=mm&r=g","caption":"admin"},"url":"http:\/\/vuletech.com\/en\/author\/admin\/"}]}},"_links":{"self":[{"href":"http:\/\/vuletech.com\/en\/wp-json\/wp\/v2\/posts\/5080","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/vuletech.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/vuletech.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/vuletech.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/vuletech.com\/en\/wp-json\/wp\/v2\/comments?post=5080"}],"version-history":[{"count":1,"href":"http:\/\/vuletech.com\/en\/wp-json\/wp\/v2\/posts\/5080\/revisions"}],"predecessor-version":[{"id":5081,"href":"http:\/\/vuletech.com\/en\/wp-json\/wp\/v2\/posts\/5080\/revisions\/5081"}],"wp:attachment":[{"href":"http:\/\/vuletech.com\/en\/wp-json\/wp\/v2\/media?parent=5080"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/vuletech.com\/en\/wp-json\/wp\/v2\/categories?post=5080"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/vuletech.com\/en\/wp-json\/wp\/v2\/tags?post=5080"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}