{"id":86846,"date":"2026-01-05T16:51:27","date_gmt":"2026-01-05T09:51:27","guid":{"rendered":"https:\/\/vuletech.com\/?p=86846"},"modified":"2026-01-05T16:51:27","modified_gmt":"2026-01-05T09:51:27","slug":"triple-your-productivity-with-the-50-bottles-minute-two-line-robotic-case-packer","status":"publish","type":"post","link":"http:\/\/vuletech.com\/en\/triple-your-productivity-with-the-50-bottles-minute-two-line-robotic-case-packer\/","title":{"rendered":"Triple your productivity with the 50 bottles\/minute two-line robotic case packer"},"content":{"rendered":"<h2><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-86845 aligncenter\" src=\"http:\/\/vuletech.com\/wp-content\/uploads\/2026\/01\/hinh-bai-viet-web-1920-x1080-66.png\" alt=\"\" width=\"1920\" height=\"1100\" srcset=\"http:\/\/vuletech.com\/wp-content\/uploads\/2026\/01\/hinh-bai-viet-web-1920-x1080-66.png 1920w, http:\/\/vuletech.com\/wp-content\/uploads\/2026\/01\/hinh-bai-viet-web-1920-x1080-66-300x172.png 300w, http:\/\/vuletech.com\/wp-content\/uploads\/2026\/01\/hinh-bai-viet-web-1920-x1080-66-1024x587.png 1024w, http:\/\/vuletech.com\/wp-content\/uploads\/2026\/01\/hinh-bai-viet-web-1920-x1080-66-768x440.png 768w, http:\/\/vuletech.com\/wp-content\/uploads\/2026\/01\/hinh-bai-viet-web-1920-x1080-66-1536x880.png 1536w, http:\/\/vuletech.com\/wp-content\/uploads\/2026\/01\/hinh-bai-viet-web-1920-x1080-66-600x344.png 600w\" sizes=\"auto, (max-width: 1920px) 100vw, 1920px\" \/><\/h2>\n<h2><strong>I. Project Information:<\/strong><\/h2>\n<ul>\n<li>Industry: Fast-Moving Consumer Goods (FMCG)<\/li>\n<li>Location: Long Thanh \u2013 Dong Nai<\/li>\n<li>Application: Robotic Case Packer System for Laundry Detergent Products \u2013 Increased Efficiency, Reduced Workforce<\/li>\n<\/ul>\n<h2><strong>II. Factory Situation:<\/strong><\/h2>\n<p>Before automation, the process of packing laundry detergent bottles into cartons at the customer&#8217;s factory had many limitations:<\/p>\n<ul>\n<li>The product was packaged in large, heavy bottles weighing at least 3kg, requiring 5 workers to take turns lifting and packing, leading to fatigue and errors.<\/li>\n<li>Manual packing was uneven, affecting the final packaging speed of the production line.<\/li>\n<li>The need for increased production volume necessitated a faster, more stable, and safer solution.<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h2><strong>III. Vuletech&#8217;s Robotic Case Packer Solution<\/strong><\/h2>\n<p>Vuletech implemented a Robotic Case Packer system using KUKA industrial robots, integrating sensors and specialized gripping mechanisms for laundry detergent products.<\/p>\n<p><strong>1. KUKA Robot with a payload capacity of up to 180 kg<\/strong><br \/>\nSpecialized in handling heavy products, suitable for the chemical and detergent industries.<\/p>\n<p><strong>2. Optimized Carton Stacking \u2013 Superior Performance<\/strong><\/p>\n<ul>\n<li>Horizontal stacking solution of 3 cartons\/cycle \u2192 optimizes time and reduces robot movement.<\/li>\n<li>Quick-change ribber design, easily adapts to product size.<\/li>\n<\/ul>\n<p><strong>3. Intelligent Recognition Mechanism using SICK Optical Sensors<\/strong><\/p>\n<ul>\n<li>SICK optical sensors detect cartons and bottles at critical positions.<\/li>\n<li>Automatically adjusts the gripping position to ensure accuracy.<\/li>\n<\/ul>\n<p><strong>4. Superior Speed \u200b\u200bCompared to Manual Operation<\/strong><\/p>\n<ul>\n<li>Two parallel lines, speeds up to 50 bottles\/minute\/line.<\/li>\n<li>Fully synchronized with parallel modules is the carton feeding system.<\/li>\n<\/ul>\n<p><strong>5. Safe Operation<\/strong><\/p>\n<ul>\n<li>Light curtain in the robot&#8217;s operating area.<\/li>\n<li>Integrated safety door with Pizzato safety switch according to IEC standards.<\/li>\n<\/ul>\n<p><strong>IV. Results achieved<\/strong><\/p>\n<div class=\"_tableContainer_1rjym_1\">\n<div class=\"group _tableWrapper_1rjym_13 flex w-fit flex-col-reverse\" tabindex=\"-1\">\n<table class=\"w-fit min-w-(--thread-content-width)\" style=\"height: 177px;\" width=\"1304\" data-start=\"1712\" data-end=\"2148\">\n<thead data-start=\"1712\" data-end=\"1774\">\n<tr data-start=\"1712\" data-end=\"1774\">\n<th data-start=\"1712\" data-end=\"1723\" data-col-size=\"sm\">Target<\/th>\n<th data-start=\"1723\" data-end=\"1743\" data-col-size=\"sm\">Before<\/th>\n<th data-start=\"1743\" data-end=\"1761\" data-col-size=\"sm\">After<\/th>\n<th data-start=\"1761\" data-end=\"1774\" data-col-size=\"sm\">Improvement<\/th>\n<\/tr>\n<\/thead>\n<tbody data-start=\"1837\" data-end=\"2148\">\n<tr data-start=\"1837\" data-end=\"1911\">\n<td data-start=\"1837\" data-end=\"1859\" data-col-size=\"sm\">Workers stacking crates<\/td>\n<td data-start=\"1859\" data-end=\"1869\" data-col-size=\"sm\">5 persons<\/td>\n<td data-start=\"1869\" data-end=\"1879\" data-col-size=\"sm\">\u00a00 person<\/td>\n<td data-start=\"1879\" data-end=\"1911\" data-col-size=\"sm\"><strong>\u2013100% direct labor<\/strong><\/td>\n<\/tr>\n<tr data-start=\"1912\" data-end=\"1990\">\n<td data-start=\"1912\" data-end=\"1925\" data-col-size=\"sm\">Stability<\/td>\n<td data-start=\"1925\" data-end=\"1943\" data-col-size=\"sm\">It depends on the human factor<\/td>\n<td data-start=\"1943\" data-end=\"1965\" data-col-size=\"sm\">High-precision robots<\/td>\n<td data-start=\"1965\" data-end=\"1990\" data-col-size=\"sm\"><strong>Absolute stability<\/strong><\/td>\n<\/tr>\n<tr data-start=\"1991\" data-end=\"2064\">\n<td data-start=\"1991\" data-end=\"2004\" data-col-size=\"sm\">Stacking speed<\/td>\n<td data-start=\"2004\" data-end=\"2023\" data-col-size=\"sm\">Shift changes<\/td>\n<td data-start=\"2023\" data-end=\"2043\" data-col-size=\"sm\">50 bottles\/minute\/line<\/td>\n<td data-start=\"2043\" data-end=\"2064\" data-col-size=\"sm\"><strong>Increase by 250\u2013300%<\/strong><\/td>\n<\/tr>\n<tr data-start=\"2065\" data-end=\"2148\">\n<td data-start=\"2065\" data-end=\"2081\" data-col-size=\"sm\">Sorting error rate<\/td>\n<td data-start=\"2081\" data-end=\"2107\" data-col-size=\"sm\">Occasionally, the container is misaligned.<\/td>\n<td data-start=\"2107\" data-end=\"2116\" data-col-size=\"sm\">nope<\/td>\n<td data-start=\"2116\" data-end=\"2148\" data-col-size=\"sm\"><strong>Improve packaging quality<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><strong>V. Value Proposition<\/strong><\/h2>\n<ul>\n<li>Optimized long-term labor costs.<\/li>\n<li>Improved quality, reduced returns due to incorrect carton stacking.<\/li>\n<li>Ensured safe operation according to IEC standards.<\/li>\n<li>Increased packaging productivity, suitable for expanding production.<\/li>\n<\/ul>\n<h2><strong>VI. Contact VULETECH for advice on Robot Case Packers<\/strong><\/h2>\n<p>Vu Le Technology Co., Ltd. \u2013 specializing in industrial automation equipment, factory automation solutions and robotics.<\/p>\n<p>Address: No. 7, Lot C2, 659 Street, Phuoc Long B Ward, Thu Duc City, Ho Chi Minh City, Vietnam<br \/>\nHotline: (028) 3620 8179 \/ 3620 8176 \/ 3620 8177<br \/>\nFax: (028) 3620 8178<br \/>\nMail: info@vuletech.com<\/p>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>I. Project Information: Industry: Fast-Moving Consumer Goods (FMCG) Location: Long Thanh \u2013 Dong Nai Application: Robotic Case Packer System for Laundry Detergent Products \u2013 Increased Efficiency, Reduced Workforce II. Factory Situation: Before automation, the process of packing laundry detergent bottles into cartons at the customer&#8217;s factory had many limitations: The product was packaged in large,<\/p>\n","protected":false},"author":1,"featured_media":86845,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[384],"tags":[],"class_list":["post-86846","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Triple your productivity with the 50 bottles\/minute two-line robotic case packer - V\u0169 L\u00ea Tech<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"http:\/\/vuletech.com\/en\/triple-your-productivity-with-the-50-bottles-minute-two-line-robotic-case-packer\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Triple your productivity with the 50 bottles\/minute two-line robotic case packer - V\u0169 L\u00ea Tech\" \/>\n<meta property=\"og:description\" content=\"I. 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