Industrial robots are increasingly bringing many benefits including improved profitability, productivity, quality, flexibility and even increased worker satisfaction. With the current economic climate, manufacturers need these advantages more than ever.
Collaborative robots (cobots) are a proven, high-value solution that can be accessed by manufacturers of all sizes. These robot arms are the necessary competitive advantage for a complex and volatile market.
If you have considered but haven’t used cobot yet, or are planning to apply automation technology to your factory, now is the best time. Here are three main reasons:
1. LABOR SHORT
Currently, the biggest challenge that manufacturers are facing is the gap between market demand and available labor. Moreover, the labor force will continue to decline sharply in the coming years. A study conducted by Deloitte Corporation and The Manufacturing Institute showed that in the next 10 years, manufacturers will need to add about 4.6 million jobs, 2.4 million of which will not be filled.
The problem becomes even more difficult as the workforce is aging. From 2012 to 2018, in Europe, workers aged 55-74 accounted for 85% of the labor growth rate and in the US, 44% of manufacturing workers were 45 years of age or older. As these workers near retirement age, it becomes even more difficult to find alternative sources of labor.
Automated robots can solve this problem by adding labor resources. Cobots can be set up, operated and maintained by factory personnel without any prior experience in robots or automation. In fact, it takes less than an hour for an untrained employee to disassemble, install, and program the first simple task of an automated robot.
By providing manufacturing with a simple solution to automate unsanitary, dangerous, boring and repetitive tasks, businesses can shift employees to new positions and worth more. This will improve employee satisfaction, morale and engagement.
According to the 2019 report for the consumer packaged goods industry, McKinsey shows that increasing automation can aid in recruitment and retention by creating new specialized positions with higher salaries and opportunities. and better working conditions.
The robotic arm can work around the clock without needing rest or vacation time. This helps businesses solve staffing shortages and increase productivity for factory employees, especially in large-scale production environments.
Craft and Technik Industries are a great example. The India-based manufacturer has successfully leveraged cobots to ameliorate labor shortages and improve product quality by reducing the amount of waste at the auto parts production line.
After installing an automatic robot from Universal Robots (UR) for the application of putting raw products into vertical CNC machining machines and performing automatic quality monitoring, the efficiency is greatly improved with the output increased 15-20% without waste or customer rejection of the product.
2. FLEXIBLE LINE OF PRODUCTION AND FINANCIAL COMPETITION
In addition to labor shortages, today’s manufacturers face economic and political upheaval. The problem becomes more complicated as consumers increasingly have higher demands on product quality and availability of goods at lower prices. These pressures make it more difficult than ever to run a profitable production line.
Cobots can be applied to businesses of all sizes and locations, to increase their competitiveness with the flexibility needed for growth and profitability in any economic environment. Automated cobots allow businesses to easily scale up or down, change product models, and can quickly expand into other markets.
Different from a traditional industrial robot which is expensive, collaborative robots are affordable, versatile, and can easily integrate production processes without the need for factory or installation upgrades costly. Cobot is lightweight, compact, and can be easily programmed or redeployed to different processes when new needs arise without having to change the production layout.
Financially, collaborative robots have a direct impact on the profitability of businesses. In fact, a study in 2019 by research firm Smither Pira in the UK showed that a 1% reduction in production costs can help businesses increase profits by up to 34%.
In addition, cobot also plays an important role in improving product quality by limiting common human errors due to the boring, repetitive and dangerous nature of work. Collaborative robots also ensure uniformity and accuracy, helping businesses create more complex products, which can meet consumers’ requirements for high-quality products at low prices. At the same time, with the right setup, a robot arm can produce finished products faster than manual assembly or packaging lines.
Proofs of how cobots improve quality and efficiency can be found around the world: Tribar Manufacturing, a tier 1 auto parts supplier in the US, achieves 100% quality standards and 50 off % production cycle thanks to the adoption of cobots.
Cobots are a proven solution for increasing productivity and efficiency across the entire production line, including throughput, uptime and downtime. McKinsey estimates, based on simulation models, that automation can lift global output growth from 0.8 to 1.4% per year.
3. YOU CAN PAY FOR A AUTOMATIC ROBOT
Some businesses are still pondering the benefits of robots. If you are a small or medium manufacturer, you will be wondering, “Can I afford an automation solution when the factory is facing many difficulties and the economy is complicated? ?” Or maybe you’re thinking: “Automated robots are great, but we don’t have the funds to invest in more equipment.”
Now, businesses can immediately put cobots into operation without the need for initial capital investment. Whether you are a business just starting the journey to apply automation technology, are in need of upgrading cobot or ready for increasing automation for your factory, the new policy of Universal Robots Vietnam rental robot can support your business without having to use savings.
Universal Robots Company understands the challenges businesses are facing and we are here to help. Take the first step by contacting UR to learn more about the rental policy, or a free demo robot arm in your factory, to capture the benefits of automation with no capital investment. right away.
Vu Le Technology Company Limited – specializes in industrial automation equipment, factory automation solutions and robotics.
Address: 27 Xuan Quynh, Gia Hoa Residential Area, Phuoc Long B Ward, City. Thu Duc, HCMC
Hotline: (028) 3620 8179 / 3620 8176 / 3620 8177
Fax: (028) 3620 8178
Mail: info@vuletech.com
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